Fypon Balustrade Systems - 5 & 7 Bedienungsanleitung PDF herunterladen

Fypon, Ltd. 1750 Indian Wood Circle Maumee, Ohio 43537 1.800.446.3040 www.fypon.com

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5” & 7” Balustrade Systems

INSTALLATION INSTRUCTIONS

Materials Needed

• Ladder

• TapeMeasure

• HacksaworReciprocatingSaw

• SteelCuttingBlade

• ExteriorSpackling

• Pencil

• SafetyGlasses

• Sandpaper

• CorrosionResistantFasteners

• PaintBrush

• LatexPaint

• PLPremiumAdhesiveorequivalent

1. Initial Layout

Marklayoutlinesonoorsurfacewhereallporchpostsandnewelpostswillbelocated.Allowdimensionsforthelayoutofbothnewelposts

andporchposts. Note: This layout is important in order to get accurate measurements for the actual length of each top and bottom rail.

2. Build Up and Assemble Balustrade Sections

A)UsingaccurateeldmeasurementstakeninStep1,cutthetopandbottomrailstolengthforeachrespectivesection.

B)Markcenterlinesonrails.MarkBalusterpositions,thendrillholestoacceptthebalusters. Note: Check applicable building codes concerning

regulations on distance between balusters.

 Tip: Adrillpresswithstandardwoodworkingdrillbitsworkswellfordrillingtheseholes.

C)Applya

”beadofurethanebaseconstructionadhesiveoneachendofbaluster.Theninsertbalustersintothedrilledtopandbottomrail.

D)Laytherailassemblyonaatsurface.Usestrapclampsasneededtodrawrailassemblytogether.Clamptightlyandallowtheadhesiveto

setup.Thisusuallytakesaminimumof12hours.Beforegluesetsup,makesureassemblyissquareandthatthebalustersaresquareto

therailsection.Cleanoffanyexcessadhesivewithaputtyknife.Allowgluetodrycompletely.Paintingcanbedonebeforeeldassembly,

ifdesired.

3. Install Porch Posts

A.)Determinetherequiredheightofthepostbycarefullymeasuringthedistancefromtheoortothebottomoftheporchstructurebeing

supported.

B.)Thepostisaloadbearingsupport.Itcanbetrimmedtovariousheightswithoutaffectingtheintegrityofthepost.Ifsizingisneeded,the

posthasasteelpipemoldedintothecenterwhichmustbecutwithahacksaworreciprocatingsawwithmetalcuttingblade.Ifpostis

trimmedbesuretomaintainadequateatareaatbottomtomountrailsections.

C.)Pre-drillholesapproximately¾”upfromthebottomofthepostusinga13/64”drillbitandroughlycenteredonthepost.Drillthroughboth

thepolymershellandthesteelreinforcement.Nowusea½”drillbittoexpandtheholesthroughthepolymeronly(donotdrillthroughthe

steelreinforcement).Repeatthisprocessatthetopofthepost,pre-drillingholesapproximately¾”fromthetopandcentered.

D.)Paintallexposedsteelatboththetopandbottomofthepost,usingahighqualityzincbasedprimerspraypainttohelppreventcorrosion.

E.)Identifythecorrectlocationofthetopmountingplaterst,anduseaplumblinedroppedfromthecenterpointofthetopplatelocationto

accuratelyalignthecenterpointlocationforthebottompostmountingplate.

F.)Installthetopandbottommountingplatesusingcorrosionresistantmechanicalfasteners.Forinstallationintoconcreteorstonematerials,

appropriatemasonryand/orotherfastenersmustbeused.

G.)Lift(jack)theupperstructurejusthighenoughtoallowtheposttobesetintoplacebetweenthemountingbrackets.

H.)Usethe13/64”holesdrilledinthepostasguideholestodrill13/64”holesthroughthepostmountingplates.Attachtheposttothetop

andbottommountingplateswithcorrosionresistantscrews(fourscrewsprovided,twoforeachmountingbracket).

I.)Patchscrewholesusingpolyurethanecompatibleexteriorgradeller.

J.)Sandandpaintasdesired.

CircularorHandSaw

"DrillBit

"DrillBit

PowerDrill

PlumbBob

HydraulicJack

PhillipsHeadDriver

CombinationSquare

Zinc-basedPrimerSprayPaint(Steel use only)

"OpenEndWrenchorAdjustableWrench

Checkapplicablebuildingcodessincethisproceduremayrequirealterationstomeetapplicablebuildingcoderegulations.Fypondoesnot,under

anycircumstances,warranttheinstallationofitsproducts.

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INSTALLATION INSTRUCTIONS 1
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Inhaltsverzeichnis

Seite 1 - INSTALLATION INSTRUCTIONS

TMFypon, Ltd. 1750 Indian Wood Circle Maumee, Ohio 43537 1.800.446.3040 www.fypon.comContinued on next pagePage 1 of 25” & 7” Balustrade SystemsIN

Seite 2 - Continued

General Installation Notes Any adhesives, sealants, ﬁllers or paint used must be compatible with the material that is being installed (see manufacture

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Fypon Balustrade Systems - 5 & 7 Bedienungsanleitung

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